The Automatic Glass/Plastic Syrup Oral Liquid Filling Capping Labeling Machine is an advanced solution designed for high-speed production of oral Liquid Syrup Line in both glass and plastic bottles. Built with servo-driven accuracy, GMP-compliant construction, and integrated automation, this machine is ideal for pharmaceutical, nutraceutical, and food industries requiring precise dosing, secure capping, and professional labeling.
At TOPTEC PVT. LTD, our Liquid Syrup Line are engineered for maximum efficiency—from bottle unscrambling to final labeling—ensuring consistent output, minimal downtime, and superior hygiene standards.
Key Features of Automatic Glass/Plastic Liquid Syrup Line
1. Dual Compatibility – Glass and Plastic Bottles
The machine accommodates multiple bottle types without extensive modifications. Whether using amber glass bottles for pharmaceutical-grade syrups or PET bottles for over-the-counter products, changeovers are fast and efficient.
2. Fully Automated Operation
The system performs bottle feeding, filling, capping, and labeling in one continuous cycle. A PLC control system with a touchscreen HMI ensures precise adjustments, easy monitoring, and seamless production control.
3. High-Speed Output
With the capacity to fill 50–200 bottles per minute depending on volume and viscosity, the machine supports large-scale production while maintaining filling accuracy of ±0.5%.
4. GMP-Compliant and Hygienic Design
All contact parts are SS316L stainless steel, corrosion-resistant, and compatible with CIP/SIP cleaning systems, ensuring complete compliance with FDA, WHO, and cGMP standards.
5. Flexible Capping Options
Compatible with screw caps, ROPP caps, and child-resistant caps, ensuring secure sealing for pharmaceutical and consumer products.
Step-by-Step Process of Syrup Filling, Capping, and Labeling
1. Bottle Feeding
- Automatic bottle unscramblers orient bottles correctly and place them on the conveyor.
- Bottles are fed at controlled intervals to ensure smooth operation.
2. Filling Process
- Servo-driven peristaltic or piston pumps deliver accurate dosing.
- No-drip filling nozzles eliminate product spillage.
- Adjustable filling speed ensures compatibility with different bottle sizes and viscosities.
3. Capping Process
- Bottles move to the capping station where caps are fed through an automatic cap feeder.
- Torque-controlled capping heads apply the correct pressure, ensuring airtight sealing without damaging the cap or bottle.
4. Labeling Process
- High-speed labeling units apply wrap-around or front-and-back labels.
- Batch codes, manufacturing dates, and barcodes are printed automatically for regulatory compliance and traceability.
5. Final Packaging
- Finished bottles move to cartoning or shrink-wrapping stations for final packing and shipment.
Technical Specifications
| Parameter | Specification |
|---|---|
| Bottle Material | Glass / Plastic |
| Bottle Volume Range | 30 ml – 500 ml |
| Output Capacity | 50–200 bottles/min |
| Filling Accuracy | ± 0.5% |
| Contact Parts Material | SS316L |
| Capping Types | Screw / ROPP / CRC |
| Cleaning System | CIP/SIP |
| Control System | PLC + HMI |
| Compliance | cGMP, FDA, WHO |
Advantages of Automatic Glass/Plastic Syrup Filling Machines
1. High Efficiency for Mass Production
The high-speed automation ensures maximum throughput, making it ideal for large-scale pharmaceutical and FMCG production lines.
2. Versatility Across Bottle Types
Handles multiple bottle shapes, sizes, and materials without complicated changeovers.
3. Consistent Accuracy and Quality
Servo-controlled filling technology ensures consistent fill volumes and capping torque for every unit.
4. Compliance with Global Standards
Designed for FDA, WHO, and cGMP compliance, ensuring regulatory approval in international markets.
5. Low Maintenance and Easy Cleaning
Integrated CIP/SIP systems and high-quality components ensure low maintenance and long service life.
Applications Across Industries
The Automatic Glass/Plastic Syrup Oral Liquid Filling Capping Labeling Machine is used in:
- Pharmaceutical industry – cough syrups, antacids, vitamin supplements
- Nutraceutical industry – herbal extracts, dietary syrups
- Food and beverage industry – flavored syrups, sweeteners
- Cosmetics industry – liquid cosmetics, lotions
Maintenance and Validation
Routine Maintenance
- Daily inspection of filling nozzles, pumps, and capping heads
- Scheduled lubrication of conveyor and moving parts
- Regular cleaning using CIP/SIP systems for product safety
Validation & Compliance
- IQ/OQ/PQ protocols prepared as per industry regulations
- 21 CFR Part 11 compliant data storage for batch records
- Traceable documentation for audits and quality checks
Why Choose TOPTEC PVT. LTD Syrup Filling Solutions
At TOPTEC PVT. LTD, we deliver advanced syrup filling solutions designed for precision, reliability, and speed. Our Automatic Glass/Plastic Syrup Oral Liquid Filling Capping Labeling Machines combine modern automation, robust engineering, and global compliance—making them the preferred choice for manufacturers who demand maximum output and consistent product quality.
Automatic Syrup Filling Machines for High-Speed Production
In the pharmaceutical, nutraceutical, and food industries, the demand for high-speed, accurate, and hygienic syrup filling systems has never been higher. Automatic syrup filling machines are engineered to deliver maximum output, precision dosing, and consistent product quality—making them essential for large-scale production.
At TOPTEC PVT. LTD, we design and manufacture world-class syrup filling machines that combine advanced servo technology, automated capping, and high-speed labeling to ensure seamless, efficient production for both glass and plastic bottles.
Key Features of the Best Automatic Syrup Filling Machines
1. High-Speed Performance
Our machines are built to handle 50–200 bottles per minute, ensuring large-scale production without sacrificing precision or product integrity.
2. Precision Dosing Technology
Servo-driven piston or peristaltic pumps guarantee filling accuracy of ±0.5%, ensuring every bottle meets exact specifications while minimizing product waste.
3. Compatibility with Multiple Bottle Types
Designed to work with glass bottles, PET bottles, and HDPE containers, the machines can be adjusted for different sizes and shapes without extended downtime.
4. Compliance and Hygiene
All contact parts are SS316L stainless steel, ensuring resistance to corrosion and adherence to GMP, FDA, and WHO hygiene standards.
5. Fully Automated Process
The filling, capping, and labeling operations are fully integrated into a PLC-controlled system with touchscreen HMI, providing easy adjustments, monitoring, and fault detection.
Step-by-Step Operation of Automatic Syrup Filling Machines
1. Bottle Feeding
- Automatic bottle unscramblers align bottles and feed them into the production Liquid Syrup Line.
- Sensors detect missing or misaligned bottles, removing them before filling.
2. Filling Stage
- Filling nozzles descend into bottles to prevent foaming or splashing.
- Anti-drip mechanisms ensure a clean fill, avoiding product spillage.
- Fill volume and speed can be quickly adjusted through the HMI interface.
3. Capping Process
- Bottles pass to the capping station, where caps are fed automatically.
- Torque-controlled capping heads secure caps precisely, whether they are screw caps, ROPP caps, or child-resistant caps.
4. Labeling Process
- Bottles enter the labeling station, where wrap-around or front-and-back labels are applied.
- Integrated printing systems apply batch codes, manufacturing dates, and barcodes for full compliance and traceability.
5. Final Packaging
- Finished bottles proceed to cartoning or shrink-wrapping machines for bulk packaging.
- Final packs are prepared for palletizing and shipment.
Technical Specifications of High-Speed Syrup Filling Machines
| Specification | Details |
|---|---|
| Bottle Volume Range | 30 ml – 500 ml |
| Output Speed | 50–200 bottles/min |
| Filling Accuracy | ± 0.5% |
| Contact Parts Material | SS316L |
| Pump Type | Servo/Piston/Peristaltic |
| Capping Types | Screw / ROPP / CRC |
| Cleaning System | CIP/SIP |
| Control System | PLC + HMI |
| Compliance | cGMP, FDA, WHO |
Advantages of the Best Automatic Syrup Filling Machines
1. Maximum Productivity
These machines are optimized for continuous operation, ensuring high output with minimal interruptions.
2. Accuracy and Consistency
Servo-controlled filling systems maintain exact fill levels, eliminating underfilling or overfilling errors.
3. Flexibility for Various Products
Suitable for pharmaceutical syrups, nutraceutical liquids, herbal extracts, flavored syrups, and cosmetic liquids.
4. Hygienic and Easy to Maintain
With CIP/SIP systems and high-quality stainless steel construction, cleaning is quick and efficient, reducing downtime.
5. Compliance with International Standards
Engineered to meet global pharmaceutical and food safety regulations, ensuring smooth approval in different markets.
Applications of Automatic Syrup Filling Machines
These machines are widely used in:
- Pharmaceutical industry – cough syrups, antacids, multivitamins
- Nutraceutical sector – herbal tonics, dietary supplements
- Food industry – flavored syrups, sweeteners
- Cosmetic sector – liquid cosmetics, skincare formulations
Maintenance and Validation
Routine Maintenance
- Daily inspection of filling nozzles, pumps, and capping heads
- Lubrication schedules for moving components
- Regular filter and nozzle cleaning for consistent hygiene
Validation & Compliance
- IQ/OQ/PQ protocols for regulatory compliance
- 21 CFR Part 11 compliant data logging for electronic record management
- Batch documentation for traceability and audits
Why Choose TOPTEC PVT. LTD Automatic Syrup Filling Machines?
At TOPTEC PVT. LTD, we specialize in automatic syrup filling machines engineered for high-speed production. Our equipment offers maximum efficiency, long-term durability, and precision engineering—making it the ideal solution for manufacturers seeking to scale production without compromising on quality.
Our machines combine cutting-edge automation, servo-driven precision, and GMP-compliant construction, ensuring consistent performance for large-scale production environments.
Inline Automatic Syrup Filling Machines for Precision Filling
Inline automatic syrup filling machines are engineered for high-precision liquid dosing and efficient high-speed production. They provide a seamless filling process for pharmaceutical, nutraceutical, and food syrups, ensuring accuracy, hygiene, and compliance with global manufacturing standards.
At TOPTEC PVT. LTD, our inline syrup filling solutions integrate servo-driven pumps, fully automated conveyors, and advanced capping and labeling systems to deliver maximum accuracy and productivity. Designed for continuous operation, these machines handle a variety of syrup viscosities, bottle shapes, and production capacities.
Key Features of Inline Automatic Syrup Filling Machines
1. High Precision Filling
Our inline syrup fillers are equipped with servo-controlled piston or peristaltic pumps, achieving filling accuracy up to ±0.5%, ensuring consistent product volumes across every container.
2. Continuous Inline Operation
The inline configuration allows bottles to move in a straight path through each production stage—feeding, filling, capping, and labeling—minimizing downtime and maximizing output.
3. Versatility for Multiple Syrup Types
These machines can fill a wide range of products, from low-viscosity pharmaceutical syrups to high-viscosity nutritional supplements and flavored syrups, without compromising accuracy or speed.
4. Automated Control System
PLC-based automation with a touchscreen HMI enables operators to adjust filling volumes, monitor operations, and perform changeovers quickly for different bottle sizes.
5. Compliance and Hygiene
Built from SS316L stainless steel, all contact parts meet cGMP, FDA, and WHO standards. Integrated CIP/SIP systems ensure efficient cleaning between production batches.
Step-by-Step Process of Inline Syrup Filling
1. Bottle Feeding
- Automatic bottle unscramblers feed bottles onto the conveyor in perfect alignment.
- Sensors check for missing, tilted, or damaged bottles and remove them from the Liquid Syrup Line.
2. Precision Filling Process
- Bottles move under servo-controlled nozzles that descend into the container to prevent splashing.
- No-drip valves and anti-foam mechanisms ensure a clean and controlled filling process.
- Filling volumes are adjusted via the HMI interface for quick product changeovers.
3. Capping Stage
- Bottles proceed to the automatic capping station, where caps are sorted and fed by a vibratory bowl feeder.
- Torque-adjustable capping heads apply caps securely without damaging the threads or bottle neck.
4. Labeling Process
- Filled and capped bottles move to the labeling station.
- High-speed labeling machines apply wrap-around or front-and-back labels.
- Integrated printing systems add batch numbers, manufacturing dates, and barcodes for full compliance.
5. Final Packaging
- Finished bottles are collected for cartoning or shrink-wrapping.
- Final products are palletized for distribution and storage.
Technical Specifications of Inline Syrup Filling Machines
| Specification | Details |
|---|---|
| Bottle Volume Range | 30 ml – 500 ml |
| Output Speed | 50–200 bottles/min |
| Filling Accuracy | ± 0.5% |
| Contact Parts Material | SS316L |
| Pump Type | Servo/Piston/Peristaltic |
| Capping Types | Screw / ROPP / CRC |
| Cleaning System | CIP/SIP |
| Control System | PLC + HMI |
| Compliance | cGMP, FDA, WHO |
Advantages of Inline Automatic Syrup Filling Machines
1. High Efficiency and Continuous Output
Inline systems operate in a straight-line sequence, reducing transfer time between processes and boosting overall productivity.
2. Exceptional Precision
Servo-driven pumps deliver consistent filling volumes, eliminating overfills and underfills.
3. Flexibility Across Products
Handles various bottle sizes, caps, and viscosities without significant reconfiguration.
4. Hygienic Operation
Integrated CIP/SIP cleaning systems ensure sterility, making the machines suitable for pharmaceutical and nutraceutical applications.
5. Regulatory Compliance
Designed to meet international safety and manufacturing standards, making them ideal for global distribution.
Applications of Inline Syrup Filling Machines
Inline syrup fillers are ideal for:
- Pharmaceutical syrups – cough syrups, antacids, multivitamins
- Nutraceutical products – herbal extracts, dietary syrups
- Food syrups – flavored syrups, concentrated sweeteners
- Cosmetic liquids – lotions, skincare tonics
Maintenance and Validation
Routine Maintenance
- Daily inspection of filling nozzles, pumps, and capping units
- Scheduled lubrication of moving components
- Filter and seal checks to prevent leaks and ensure accuracy
Validation Protocols
- IQ/OQ/PQ validation performed for compliance with regulatory bodies
- 21 CFR Part 11 compliant documentation for batch tracking
- Detailed operation records for audits and quality control
Why Choose TOPTEC PVT. LTD Inline Syrup Filling Machines
At TOPTEC PVT. LTD, our inline automatic syrup filling machines are built for precision, durability, and high-speed production. We provide customized solutions for manufacturers seeking to optimize their Liquid Syrup Lines with maximum output and minimal downtime.
Our machines combine advanced engineering, servo technology, and robust construction to ensure reliable, consistent performance for large-scale syrup production environments.
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